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Honda ST1300 Section => Honda ST1300 General Questions => Topic started by: Dragonstaff on April 20, 2022, 08:10:16 PM

Title: Damaged Airbox screw
Post by: Dragonstaff on April 20, 2022, 08:10:16 PM
Trying to remove the airbox to fit my cruise control, and find a butcher has been there before me. I am using the correct screwdriver from the bike's toolkit, but I suspect that this one is beyond it.

If I drill the head off, will there be enough thread left after removing the housing to get hold of with a pair of vice-grips, or will I have to drill far enough to get an ezy-out into it?

Does anyone have any other ideas? Drilling it would be a last resort measure.
Title: Re: Damaged Airbox screw
Post by: West Aussie Glen on April 20, 2022, 08:26:27 PM
Drill with a lefthand drill bit, if it grabs it may screw the screw out. If not and you use the right size you can then use an easy out.
Title: Re: Damaged Airbox screw
Post by: Brock on April 20, 2022, 09:02:41 PM
Quote
Drill with a lefthand drill bit, if it grabs it may screw the screw out. If not and you use the right size you can then use an easy out.

Snap... I was going to say the same.  Make sure you cover that hole first, fill with a rag and tape over. dont want swarf (metal bits) getting into dont go areas..
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 20, 2022, 09:30:41 PM
I have been a mechanic for 40 years, sometimes professionally, and I have never heard of left-handed drill bits. Everywhere I have worked has just used standard ones.

The left-handed ones make difference to your success rate?
Title: Re: Damaged Airbox screw
Post by: West Aussie Glen on April 20, 2022, 10:35:55 PM
I started my mechanical engineering 54 (correction I started in 1970 so only 52 years ago)years ago and only came across left hand or reverse action drills this year. This is one link but not the set I have. https://www.ebay.com.au/itm/185002127352?hash=item2b12fc6ff8:g:3qEAAOSwmORhGytg (https://www.ebay.com.au/itm/185002127352?hash=item2b12fc6ff8:g:3qEAAOSwmORhGytg)
Title: Re: Damaged Airbox screw
Post by: Brock on April 20, 2022, 11:40:42 PM
I came across them a few years ago while in the RAAF, (OK that was 27 years ago)  . I recently got a couple. When drilling a stuck screw, they often bite and pull the screw out.
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 21, 2022, 10:00:42 AM
I started my mechanical engineering 54 (correction I started in 1970 so only 52 years ago)years ago and only came across left hand or reverse action drills this year.

This makes me feel like less of an ignoramus.
Title: Re: Damaged Airbox screw
Post by: Jdbiker on April 21, 2022, 06:15:51 PM
Couple of taps with an impact screw driver might just loosen it up??
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 21, 2022, 06:48:21 PM
Couple of taps with an impact screw driver might just loosen it up??

My impact driver is a 40year old Kmart one, with 8mm hex bits. Unfortunately, the bit I need has gone west, and I haven't seen 8mm ones anywhere else, ever. The driver works so well that I am loathe to buy another one, but I might have to.
Title: Re: Damaged Airbox screw
Post by: West Aussie Glen on April 21, 2022, 11:09:38 PM
Couple of taps with an impact screw driver might just loosen it up??

My impact driver is a 40year old Kmart one, with 8mm hex bits. Unfortunately, the bit I need has gone west, and I haven't seen 8mm ones anywhere else, ever. The driver works so well that I am loathe to buy another one, but I might have to.
The end comes off my old impact drive leaving a 1/2" drive to which you can fit lots of things. See attached PDF
Title: Re: Damaged Airbox screw
Post by: ruSTynutz on April 21, 2022, 11:10:43 PM
Vessel make a beaut JIS impact screwdriver...

https://tinyurl.com/5ha8j7as

Not real cheap but I reckon they are definitely worth it and much better than a standard phillips head screwdriver!  :thumbs
Title: Re: Damaged Airbox screw
Post by: ruSTynutz on April 21, 2022, 11:20:29 PM
Worth a read if you don't know the difference between a JIS screwdriver and a Phillips screwdriver...

https://www.motorcycle.com/ask-mo-anything/difference-between-japanese-jis-phillips.html (https://www.motorcycle.com/ask-mo-anything/difference-between-japanese-jis-phillips.html)
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 22, 2022, 11:23:08 AM
Impact drivers bought. A #2 and a #3. They are about on par with the sets like a standard impact driver for price, so not too bad, and I was looking at another of those just for the bits.
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 22, 2022, 11:28:44 AM
Couple of taps with an impact screw driver might just loosen it up??

My impact driver is a 40year old Kmart one, with 8mm hex bits. Unfortunately, the bit I need has gone west, and I haven't seen 8mm ones anywhere else, ever. The driver works so well that I am loathe to buy another one, but I might have to.
The end comes off my old impact drive leaving a 1/2" drive to which you can fit lots of things. See attached PDF

Mine does  the same, Glen. But to get a 6mm bit on it is a 1/2-3/8 adaptor, then a 3/8 - 1/4, then a 6mm socket, then a bit. And I will still probably drop the bit down the guts of the thing. :cuss :cuss
Title: Re: Damaged Airbox screw
Post by: West Aussie Glen on April 22, 2022, 12:33:49 PM

Mine does  the same, Glen. But to get a 6mm bit on it is a 1/2-3/8 adaptor, then a 3/8 - 1/4, then a 6mm socket, then a bit. And I will still probably drop the bit down the guts of the thing. :cuss :cuss
Yes along way around but I have had to do that (except I could go to a 3/8" 6mm socket) and it works.
Good luck.
If you have trouble getting a replacement screw let me know.
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 22, 2022, 01:40:49 PM

If you have trouble getting a replacement screw let me know.

Haven't even thought about that yet. I will probably need three of them before I am done. Two more are showing signs of being reluctant.
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 22, 2022, 09:44:18 PM

If you have trouble getting a replacement screw let me know.

Haven't even thought about that yet. I will probably need three of them before I am done. Two more are showing signs of being reluctant.

Screws seem to be available from one of the bigger dealers in Adelaide, and I will try my local Honda shop first. I am going to need three of them.  :cuss :cuss :cuss
Title: Re: Damaged Airbox screw
Post by: Jdbiker on April 23, 2022, 08:29:35 AM
Or you could just use some Allen head screws with spacers and flat washers easily available at Bunnings or most nut and bolt places.
Title: Re: Damaged Airbox screw
Post by: Brock on April 23, 2022, 11:10:22 AM
Use stainless bolts, the wont corrode into the threads..
Title: Re: Damaged Airbox screw
Post by: LindsayGT on April 23, 2022, 12:02:09 PM
https://www.grabberman.com/Media/TechnicalData/127.pdf (https://www.grabberman.com/Media/TechnicalData/127.pdf)

If you want more on the topic...

https://www.bing.com/search?q=stainless+steel+aluminium+electronegativity&form=QBLH&sp=-1&ghc=1&pq=stainless+steel+aluminium+electronegativity&sc=8-43&qs=n&sk=&cvid=E89DC2DC0DA244A1827B155CD4344E63 (https://www.bing.com/search?q=stainless+steel+aluminium+electronegativity&form=QBLH&sp=-1&ghc=1&pq=stainless+steel+aluminium+electronegativity&sc=8-43&qs=n&sk=&cvid=E89DC2DC0DA244A1827B155CD4344E63)

Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 23, 2022, 07:49:56 PM
Or you could just use some Allen head screws with spacers and flat washers easily available at Bunnings or most nut and bolt places.

I take it the spacers are in place of the shoulder on the stock bolt?
Title: Re: Damaged Airbox screw
Post by: Jdbiker on April 23, 2022, 08:45:32 PM
Yes, some aluminium or steel tubing cut to correct size 👍
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on April 30, 2022, 08:11:32 PM
JIS screw drivers (#2 and #3) and left-handed drill bits (that sounds like an apprentice test, like a long weight) arrived yesterday, so tomorrow might be time for the next attempt. Replacement screw are on the way from Honda. Not cheap, but available.

Watch this space.
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on May 01, 2022, 08:40:26 PM
Success!

 It ended up being a drill and ezy-out job, on three screws, and  the JIS impact driver got the fourth. Once the last one came out, I quickly packed up and left it for the day, so that I didn't push my luck with the mechanic Gods. Three successful attempts out of three with ezy-outs was stretching the friendship in my book.
Title: Re: Damaged Airbox screw
Post by: StinkyPete on May 01, 2022, 08:49:04 PM
 :runyay Good Effort
Title: Re: Damaged Airbox screw
Post by: West Aussie Glen on May 01, 2022, 10:20:40 PM
Well done.
Title: Re: Damaged Airbox screw
Post by: Dragonstaff on May 09, 2022, 08:22:11 PM
Good thing I ordered four replacements. By the time I got this sorted, I had to remove and replace a couple of times, and the fancy Vessel screwdriver finished the last one off.

I was only doing them with finger grip too, not over-tightened by any means.
Title: Re: Damaged Airbox screw
Post by: ruSTynutz on May 09, 2022, 09:53:07 PM
Speaking of those Vessel Impacta Screwdrivers...I added another pair a few weeks ago to the assorted collection of JIS screwdrivers I already had...
These days they are my screwdriver of choice when I'm working on my ST or car...

I always reckon you can't have too many tools!  :grin

(https://i.ibb.co/gwxdcnf/JIS.gif)