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General Category => General Discussion => Topic started by: Tipsy on October 28, 2013, 09:17:52 PM

Title: Geny Problem
Post by: Tipsy on October 28, 2013, 09:17:52 PM
 :wht11 py
Brains trust needed again.
I have a Dynalink 5kva silent diesel generator and need a to replace the circuit board due to a mixture of water and new batt.
Can any one repair it. or make a new one for me as buying a replacement is like looking for rocking horse shit.
Tipsy
Title: Re: Geny Problem
Post by: Brock on October 28, 2013, 09:24:50 PM
how badly damaged is it Tipsy, are the bits identifiable visually.

Most boards are repairable to some extent.
Title: Re: Geny Problem
Post by: Tipsy on October 28, 2013, 09:30:42 PM
  :wht11 py
Yes Brock all the electronic parts can be identified even the ciruit board is readable. .
I will take a couple of pics tommorrow if you  would like.
Tipsy
Title: Re: Geny Problem
Post by: Brock on October 28, 2013, 09:33:59 PM
That would be good. It may be as simple as a good clean with ethanol and a stiff bristle brush. I did that for Daughters lap top after she tipped OJ into it.
Title: Re: Geny Problem
Post by: Tipsy on October 28, 2013, 09:41:28 PM
 :wht11 py
Wish it were tha simple but have tried the cleaning thing.
Some of the copper has come adrift and we had tried starting it before realising that the electronics were half covered in water and some parts hazd started to corrode.
The unit had been stored in a non-ventilated container hence the moisture problem..
You shoul try working with the bags of premix concete that were also in the same place .
Tipsy
Title: Re: Geny Problem
Post by: Brock on October 28, 2013, 09:46:46 PM
So its mainly damage tracks. As long as you can see where the track should be, then it can be repaired.
Title: Re: Geny Problem
Post by: Tipsy on October 28, 2013, 09:58:29 PM
 :wht11 py
Ok but could you or who might be able to do it with out it costing an arm and a leg.
When I had good eyes many years ago I would have done it myself but things have changed somewhat.
Tipsy
Title: Re: Geny Problem
Post by: Brock on October 28, 2013, 10:19:30 PM
I could do it once upon a time. I did an Airforce "Multi Layer PCB Repair course", 3 weeks of staring through a 30 power binocular microscope.

I dont have the gear to do a good job now, and my eyes are going as well. I could give it ago, if no-one on that side can do the job.
Title: Re: Geny Problem
Post by: Sabie on October 29, 2013, 02:07:41 AM
Good luck Tipsy... I hope you get it going again soon.
Title: Re: Geny Problem
Post by: PaulH on October 29, 2013, 11:24:40 AM
Mate, sorry to say that even if I could do the job (and I think I could, despite current Chemo treatments) all my tools and soldering equipment etc have been packed and moved down to Adelaide. I'd love to have a go but I don't have enough stuff left here to undertake it. Maybe if someone local can supply me with a decent electronic soldering iron (as opposed to a metal-work soldering thing) then I'll happily give it a go.

Sorry
 :fp :fp
Title: Re: Geny Problem
Post by: DaleMcLean on October 29, 2013, 07:48:13 PM
I'll put ma hand up  :grin.
I can get down to surface mount if necessary, if you want to pop it down i can have a look  :thumb
Title: Re: Geny Problem
Post by: Tipsy on October 30, 2013, 09:21:40 PM
Thanks Dale will organize postage on friday 1st
Tipsy
Title: Re: Geny Problem
Post by: Brock on October 30, 2013, 09:29:40 PM
Arent the resources of this place great :thumbs :thumb :thumbsup :beer
Title: Re: Geny Problem
Post by: Biggles on October 30, 2013, 09:41:53 PM
Arent the resources of this place great :thumbs :thumb :thumbsup :beer

Excellent indeed!  Now we're all cheering for Dale to have a win with the soldering iron (or whatever magic wand you techies find is required once the patient is on the table).     :thumbsup
Title: Re: Geny Problem
Post by: Brock on October 30, 2013, 09:44:37 PM
Soldering iron, dremmel, 60 power binocular microscope, large jar of panadol.

Wonders can be done.
Title: Re: Geny Problem
Post by: Sabie on October 30, 2013, 09:58:33 PM
Pardon my ignorance but can't a replacement be purchased?

And

Good onya Dale  :thumb
Title: Re: Geny Problem
Post by: DaleMcLean on October 31, 2013, 05:24:17 AM
Sabie - quote from Tipsy " buying a replacement is like looking for rocking horse shit."  :'(
My wifes boss has the same problem with an A/C , it might be the next project by the looks  :rofl.

Brock you forgot the selection of bags of "smoke", as we all know electrickery runs on smoke  Wot thuh
Title: Re: Geny Problem
Post by: Wild Rose on October 31, 2013, 05:58:52 AM
Soldering iron, dremmel, 60 power binocular microscope, large jar of panadol.

Wonders can be done.
:grin :grin :grin :grin :thumb
Title: Re: Geny Problem
Post by: Sabie on October 31, 2013, 11:35:16 AM
 :thumb Thanks Dale :thumb
Title: Re: Geny Problem
Post by: Brock on October 31, 2013, 06:48:15 PM
Quote
bags of "smoke", as we all know electrickery runs on smoke

 :well :well :well Dale to the Norty Corner. You gave away trade secrets...
Title: Re: Geny Problem
Post by: DaleMcLean on October 31, 2013, 07:32:28 PM
AAAWWW C'mon Brock   :-[

EVERYONE has seen the "excess smoke" coming out of the power stations by now  :rofl especially in the daytime, when few people are using enough  :popcorn
Title: Re: Geny Problem
Post by: Biggles on October 31, 2013, 09:00:43 PM
AAAWWW C'mon Brock   :-[

EVERYONE has seen the "excess smoke" coming out of the power stations by now  :rofl especially in the daytime, when few people are using enough  :popcorn

Dang!!  I've seen that when I've ridden down the Hunter Valley and I was misled by the giant billboards into thinking it was condensing cooling water.

Amazing what you can learn in here, and what those big companies try to put over us gullible bikers.
Title: Re: Geny Problem
Post by: Sabie on October 31, 2013, 09:40:04 PM
Way back in one of my previous lives I was a train driver in Gladstone Qld. One of the runs was to the Power Station to unload coal. In the wee small hours that place would pump out some smoke out of the stacks. I believe they would clean the scrubbers which pushed a lot crap up into the atmosphere. But during daylight it was always nice and clear.

And no it wasn't steam fom the cooling towers as NRG in Gladstone doesn't have any cooling towers, it draws water directly from the ocean through a canal and pumps the hot back into the Calliope river.
Title: Re: Geny Problem
Post by: Wild Rose on November 01, 2013, 07:37:54 AM
Way back in one of my previous lives I was a train driver in Gladstone Qld. One of the runs was to the Power Station to unload coal.
I bet you wish you were still there Sabie. All the fun and night work. I bet you still can't sleep at night :grin
Title: Re: Geny Problem
Post by: DaleMcLean on November 08, 2013, 07:22:12 AM
Ok Tipsy

Circuit board assesed  :thumb no major problems

New relays ordered and should be here Monday (unsealed and russt leaking out  :'( )

A coat of conformal coating Tuesday and it should be ready to  :rockon ( rock on ) Wednesday

All smoke will be contained from there on
Title: Re: Geny Problem
Post by: Tipsy on November 08, 2013, 07:40:00 PM
 :wht11 py
I wouldnt change to adifferent club for all the money in the world
unless of course all you wonderful people were there to.
Thanks Dale.
Tipsy
Title: Re: Geny Problem
Post by: Brock on November 08, 2013, 07:44:40 PM
Just in case you didnt know Tipsy, Conformal coating is a fancy way of saying Smoke retaining varnish.

 :grin

Next time you drown the geny, you shouldnt do as much damage to it after this.
Title: Re: Geny Problem
Post by: Tipsy on November 08, 2013, 07:45:31 PM
 :wht11 py
Another question....
5KVA HONDA POWERED was working and then poof no more electrickery.
Dud wtf. Shit oh well wait for responses as to the possible problem and use 2.4 kva.
Tipsy
Title: Re: Geny Problem
Post by: Sabie on November 09, 2013, 01:47:20 AM
Yeah, I do WR. It was a mistake trying for a new career. I should have stayed in the railway it was a good job and good money and I wouldn't have encountered the evil, vile and corrupt bully of a boss I had in the Fire Service.

Way back in one of my previous lives I was a train driver in Gladstone Qld. One of the runs was to the Power Station to unload coal.
I bet you wish you were still there Sabie. All the fun and night work. I bet you still can't sleep at night :grin